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https://www.showmecables.com/product/3-5mm-Stereo-Male-Deluxe-Connector-Metal.aspx

Do you have a DIY project or repair that you need to make? Our Deluxe 3.5mm stereo connector will provide an inexpensive solution for creating a dual channel audio cable.

A stereo connector can be identified by the two black plastic bands near the tip of the cable. 3.5mm refers to the diameter of the plug. It is the most common size plug for small electronic devices such as headphones.

The Deluxe connectors are made with a high gloss finish for added professional appearance and is made using a sturdy metal plug and soldering points.

To install the connector, you will need: A soldering iron, solder, a wire stripper and cable. Since this is a stereo connector, our cable will need two center conductors and a shield.

Unscrew the strain relief and slide it onto the audio cable. Using a cable stripper, strip back the cable jacket. Twist the shield together. Strip the jacket around the center conductor. Tin the center conductor and shield by adding solder to the ends of each wire. Tinning helps makes a more lasting and professional bond.

Take the connector and with a vice or helping hands, tin the solder points on the connector.

The sleeve is the longest piece of metal, coming out of the back of the connector. If you are unsure of which solder point corresponds to the tip or sleeve, you can use a multimeter to check continuity.

Solder the tinned shield to the sleeve and the center conductor to the tip. Using pliers, pinch the strain relief onto the outside jacket. Slide up the strain relief and tighten onto the connector.

Congratulations, you have successfully soldered the 3.5mm connector.

For all of your cable and connector needs, choose Show Me Cables.

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Pliers are a hand tool used to hold objects firmly, possibly developed from tongs used to handle hot metal in Bronze Age Europe. They are also useful for bending and compressing a wide range of materials. Generally, pliers consist of a pair of metal first-class levers joined at a fulcrum positioned closer to one end of the levers, creating short jaws on one side of the fulcrum, and longer handles on the other side. This arrangement creates a mechanical advantage, allowing the force of the hand’s grip to be amplified and focused on an object with precision. The jaws can also be used to manipulate objects too small or unwieldy to be manipulated with the fingers.
Pincers are a similar tool with a different type of head used for cutting and pulling, rather than squeezing. Tools which are effectively pliers designed principally for safely handling hot objects are usually called tongs. Special tools for making crimp connections in electrical and electronic applications are often called “crimping pliers”; each type of connection uses its own dedicated tool.

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